Biofilm Lithography enables high-resolution cell patterning via optogenetic adhesin expression
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Edited by Scott J. Hultgren, Washington University School of Medicine, St. Louis, MO, and approved February 23, 2018 (received for review November 28, 2017)

Significance
Bacteria live in surface-attached communities known as biofilms, where spatial structure is tightly linked to community function. We have developed a genetically encoded biofilm patterning tool (“Biofilm Lithography”) by engineering bacteria such that the expression of membrane adhesion proteins responsible for surface attachment is optically regulated. Accordingly, these bacteria only form biofilm on illuminated surface regions. With this tool, we are able to use blue light to pattern Escherichia coli biofilms with 25 μm spatial resolution. We present an accompanying biophysical model to understand the mechanism behind light-regulated biofilm formation and to provide insight on related natural biofilm processes. Overall, this biofilm patterning tool can be applied to study natural microbial communities as well as to engineer living biomaterials.
Abstract
Bacterial biofilms represent a promising opportunity for engineering of microbial communities. However, our ability to control spatial structure in biofilms remains limited. Here we engineer Escherichia coli with a light-activated transcriptional promoter (pDawn) to optically regulate expression of an adhesin gene (Ag43). When illuminated with patterned blue light, long-term viable biofilms with spatial resolution down to 25 μm can be formed on a variety of substrates and inside enclosed culture chambers without the need for surface pretreatment. A biophysical model suggests that the patterning mechanism involves stimulation of transiently surface-adsorbed cells, lending evidence to a previously proposed role of adhesin expression during natural biofilm maturation. Overall, this tool—termed “Biofilm Lithography”—has distinct advantages over existing cell-depositing/patterning methods and provides the ability to grow structured biofilms, with applications toward an improved understanding of natural biofilm communities, as well as the engineering of living biomaterials and bottom–up approaches to microbial consortia design.
Biofilms are surface-attached communities of microbes and represent the predominant mode of life for bacteria on earth (1). While well known for their role in biofouling and infections (2, 3), biofilms can also be harnessed as biotechnological tools, such as those used in wastewater treatment (4). Recent research has highlighted their potential as living biomaterials in applications including the prevention of biofouling (5), nanoparticle templating, protein immobilization, and bioelectricity (6, 7), as well as a promising platform upon which to engineer synthetic microbial communities (8, 9).
A key feature of natural biofilms is distinct spatial patterning coupled to ecological relationships within the microbial community, such as metabolic division of labor between colocalized strains (10). In some cases, this type of structure allows simultaneous biochemical reactions to occur that would be incompatible within single cells (11). Clearly, the full biotechnological capabilities of engineered beneficial biofilms cannot be realized without reliable tools to control biofilm structure.
Such patterning tools should ideally be able to structure stable/viable biofilms with high spatial resolution, in a variety of environments without necessarily requiring substrate pretreatment or directly exposed surfaces. Many techniques exist to pattern cells to surfaces, including (but not limited to) inkjet printing (12, 13), microcontact printing (14, 15), polydimethylsiloxane (PDMS) stenciling (16), patterned substrate modification (17⇓–19), microfluidics (20), photoactivated antibiotic (21), light-switchable adhesion proteins (22), and optogenetic cyclic-di-GMP regulation (23, 24). Optogenetic approaches have also been used to control gene expression on preexisting bacterial lawns (25). However, to our knowledge, no existing method comprehensively fulfills the listed requirements for biofilm patterning.
Here we presenta technique termed “Biofilm Lithography” to structure bacterial biofilms by projecting optical patterns that induce a planktonic-to-biofilm phenotypic switch in engineered bacteria. Our method rests on two key elements: (i) Light-regulated transcriptional elements have been developed for bacteria, such as pDawn, which uses a light–oxygen–voltage domain to regulate gene expression according to blue light illumination (26). (ii) The switch from planktonic to biofilm phenotype in bacteria can be controlled by the expression of membrane proteins that promote cell-substrate attachment, such as antigen 43 (Ag43), a homodimerizing autotransporter adhesin that has been demonstrated to induce both biofilm formation as well as cell–cell adhesion (27, 28). Here we bring Ag43 under the control of pDawn, allowing us to pattern biofilms with light.
Results
pDawn-Ag43 Expression Drives Light-Regulated Biofilm Formation in E. coli.
We postulated that E. coli cells expressing Ag43 from the blue light-responsive promoter pDawn should transition from a planktonic to biofilm phenotype when illuminated by blue light. To test our hypothesis, we designed a construct (termed pDawn-Ag43) where a ribosomal binding site and the Ag43 coding sequence have been inserted downstream of the pDawn transcriptional control element (Fig. 1A). We then transformed pDawn-Ag43 into the MG1655 strain of E. coli, a weak native biofilm former (29) that is known to form biofilm with Ag43 overexpression (28).
pDawn control of the adhesin Ag43 enables light-controlled deposition of biofilm onto surfaces. (A) Ag43 was inserted downstream of pDawn control. Escherichia coli with pDawn-Ag43 can be optically stimulated with a projector to express Ag43 and to form biofilm at surfaces. (B) Cells engineered with the pDawn-Ag43 construct form biofilm contingent upon illumination (***P < 0.001). Wild-type and pDawn controls fail to form significant biofilm, and pBAD-Ag43 expression forms biofilm regardless of illumination. Representative 96-well crystal violet stains are shown below. (C) Increasing illumination intensity increases biofilm formation, saturating past ∼41 μW/cm2. Dashed curve, fit with Monod model. (D) Increasing illumination time increases biofilm formation up to approximately 8 h. Dashed curve, linear fit. (B–D, error bars represent SD, n = 4 wells.)
We seeded cultures of MG1655/pDawn-Ag43 inside a polystyrene well plate with M63 growth media and used a portable LED projector (Ivation Pro4) to provide blue light illumination during an overnight growth incubation (Fig. 1A). Using crystal violet staining for quantification (30), we found that MG1655 transformed with pDawn-Ag43 formed robust biofilm when grown under illumination, compared with weak biofilm when grown in the dark (Fig. 1B). We further verified using qPCR that light stimulation of MG1655/pDawn-Ag43 increased Ag43 mRNA transcript levels approximately 15-fold (Ag43 mRNA Transcript Levels Measured by qRT-PCR) and that this elevated gene expression did not cause a growth rate defect (MG1655+pDawn-Ag43 Growth Curves: Dark vs. Illuminated).
To verify that the pDawn-regulated Ag43 expression is in fact responsible for this light-dependent phenotype, we ran a series of controls: (i) untransformed MG1655; (ii) MG1655 transformed with pDawn-sfGFP—a pDawn plasmid expressing superfolder green fluorescent protein (sfGFP) instead of Ag43; and (iii) MG1655 transformed with pBAD-Ag43—a plasmid expressing Ag43 under the control of the
Biofilm Formation Can Be Tuned by Illumination Intensity and Time.
We characterized the influence of illumination intensity and time on the extent of biofilm formation. By stimulating cells overnight for 16 h across a range of intensities from 0 to 115 μW/cm2, we found that biofilm formation increases with brighter illumination in a saturating manner with a characteristic illumination intensity constant of 41 μW/cm2 when fit with the Monod equation (Fig. 1C; see fit/model choice discussion in Fitting Biofilm Formation vs. Illumination Intensity/Time). When illuminating with 40 μW/cm2, we found a linear increasing relationship between biofilm formation and illumination time up to ∼8 h, beyond which biofilm formation appears to slow down (Fig. 1D). For the remainder of this paper, we use standard illumination conditions of 40 μW/cm2 for 16 h unless stated otherwise.
Biofilm Can Be Patterned Using Light in Various Environments.
Next, we developed a protocol to form and visualize patterned biofilms based on pDawn-Ag43. We cotransformed MG1655/pDawn-Ag43 with a red fluorescent protein (mRFP) expression plasmid. Applying the same culture conditions as before, we set up the projector using Microsoft Powerpoint to illuminate various patterns (e.g., stripes, polka dots, pictures) on bacterial cultures in polystyrene wells and subsequently verified that the patterns were recapitulated as bacterial biofilms using fluorescence microscopy (Fig. 2A).
Biofilm Lithography enables the structured patterning of viable biofilms over multiple days and inside closed-culture chambers. (A) Various illumination images (stripes, polka dots, pictures) are recapitulated as biofilm patterns; patterns (shown on Left for reference) were illuminated from below using a projector (Fig. 1A). (B) Patterned biofilms remain stable for at least 3 d under ambient conditions in PBS buffer. (C) In culture media, growth and eventual detachment of viable biofilm can be observed over 3 d. Growth regions with increased mRFP signal and instances of biofilm detachment are marked by white rectangles and triangles, respectively. (D) Biofilms can be patterned with light inside sealed, transparent culture chambers, without requiring direct physical access to the substrate. Image contrast appears reduced compared with B and C due to a secondary biofilm image that forms at the PDMS ceiling, and planktonic bacteria were harder to wash out from the chamber without perturbing the patterned biofilm on the polystyrene.
We next investigated the long-term stability of the patterned biofilms. After overnight incubation, samples were removed from optical illumination and rinsed with PBS, and subsequent daily imaging demonstrated that the biofilm pattern remained stable over a period of 3 d in PBS (Fig. 2B). When biofilm was maintained in M63 growth medium over the same time span, we observed growth and shedding of viable biofilm (Fig. 2C), analogous to expansion and dispersal processes in natural biofilms (29). Using qPCR, we confirmed that Ag43 mRNA levels remain stable over the course of these long-term experiments (Ag43 mRNA Transcript Levels Measured by qRT-PCR).
Next, we tested this tool’s ability to pattern other materials besides polystyrene. Using glass coverslips and PDMS coupons placed into well-plates, we confirmed that our engineered cells are able to form patterned biofilms on both glass and PDMS (Patterned Biofilm Formation on Other Surfaces). For all tested substrates, no surface pretreatment or patterning was required.
Furthermore, we tested whether our method works on samples inside completely enclosed environments. This is in contrast to the requirement of direct surface access for other patterning methods such as inkjet-based printers or microcontact printing (12⇓⇓–15). We used molded PDMS cavities (31) bonded to polystyrene to create enclosed culture chambers with dimensions 19 mm × 13 mm × 1.5 mm (Fig. 2D). Bacteria were cultured in this chamber using the same illumination conditions as before. We found that patterned biofilms form as expected on the polystyrene substrate, with a faint secondary biofilm image present on the PDMS ceiling (Fig. 2D). Hence, our method can pattern biofilm inside enclosed environments.
Biofilms Can Be Optically Patterned with 25 𝝁m Resolution.
To more quantitatively characterize pDawn-Ag43–mediated biofilm patterning, we collected volumetric biofilm data via confocal laser scanning microscopy (Fig. 3A) and measured the biofilm’s average thickness to be 14.4 μm (Quantifying Biofilm Thickness and Density from Confocal Biofilm Images). Assuming an average E. coli cell volume of 1 μm3 (32) and that cells constitute 10% of total biofilm volume (33), this approximately corresponds to an average thickness of seven cells and a surface density of 1.4 × 106 cells per mm2. From this, we can estimate an average biofilm deposition rate on the order of 25 cells per mm2⋅s over the course of a 16 h incubation (Quantifying Biofilm Thickness and Density from Confocal Biofilm Images).
Biofilm Lithography enables patterning with a lateral resolution down to 25 μm, which is explained by transient, light-independent cell–surface attachment followed by light-activated adhesin expression. (A) Confocal microscopy reveals average biofilm thickness of 15 μm, surface roughness coefficient of 0.33, and characteristic roughness length scale of 5.4 μm. (B) Step-response analysis across light–dark boundary with high-resolution microscopy of striped illumination sample indicates
The confocal images also reveal that the biofilm surface is not smooth, and we determine a surface roughness coefficient (34) of ∼0.33 (Quantifying Biofilm Roughness from Confocal Biofilm Images). This is in general agreement with the value of 0.31 estimated by assuming biofilm deposition to be a purely Poisson process (Quantifying Biofilm Roughness from Confocal Biofilm Images). Using autocorrelation analysis, we derive an approximate length scale for the surface roughness on the order of 5.7 μm (Quantifying Biofilm Roughness from Confocal Biofilm Images). We speculate that clustering on this length scale may be a result of cell division and intercellular Ag43 homodimerization leading to a different effective affinity for cell–cell vs. cell–surface binding.
Next, we determined the spatial resolution (smallest feature size) that could be patterned with this method by measuring the step response of the red fluorescence signal across a light–dark illumination boundary. Using the striped illumination sample (Fig. 2A, Top), we estimate resolution of ∼45 μm (Fig. 3B and Determining Width of Transition Region Between Dark and Illuminated Regions). This is on the order of the optical resolution limit of the projector setup, which has a pixel–pixel distance of ∼80 μm; the effect is visible in corresponding periodic structural artifacts at this length scale (Fig. 3B, white triangles). To improve this resolution, we applied electrical tape to the bottom of the well plate to act as a field stop and repeated the step-response analysis across the tape boundary. Based on this analysis, we estimate the spatial resolution to be 25 μm, measured as the width of the transition region across the light–dark boundary (Fig. 3C and Determining Width of Transition Region Between Dark and Illuminated Regions).
To validate this point further, we taped a film photomask [originally designed for microfluidic circuit fabrication (35)] to the bottom of the culture chamber. This structure was faithfully recapitulated over the area of multiple mm2 (Fig. 3D) with feature sizes at the scale of 25 μm (Fig. 3E and Profile Plot of High-Resolution Biofilm Patterning). By comparing the peak RFP intensity in this image to basal RFP expression in nonilluminated regions, we estimate a contrast of 3.3 (Profile Plot of High-Resolution Biofilm Patterning). We noted that the feature sizes of the final patterned biofilm are reduced compared with the underlying photomask—that is, 25 μm-wide stripes were observed in the biofilm corresponding to 75 μm transparent stripes in the photomask (Images of Photomask). This reduction is roughly consistent with the 25 μm light–dark transition region measured earlier and suggests that the transition region lies on the illuminated side of the light–dark boundary. We also noted spurious cells attached to the surface (Fig. 3E, white triangle), which along with the transition region and surface roughness length scales constitute a spatial resolution limit for Biofilm Lithography as currently implemented.
Biophysical Modeling of Biofilm Formation Explains High Spatial Resolution.
Finally, we sought to understand mechanistically how MG1655/pDawn-Ag43 biofilm patterning can achieve high spatial resolution across illumination boundaries, given the inherent motility of the MG1655 strain.
Our initial working hypothesis (model 1, Fig. 3F) was that pDawn-Ag43 works by optically regulating Ag43 expression in freely swimming planktonic cells. The expression of surface appendages on cell membranes can help overcome cell-substrate electrostatic repulsion (36⇓–38), which could lead to increased adsorption rate and higher levels of biofilm formation in illuminated regions. However, a back-of-the-envelope calculation suggests that this model is inconsistent with the observed 25 μm spatial resolution. Motile E. coli have an effective diffusivity due to motility of
For another hypothesis (model 2, Fig. 3F), we note that pDawn-Ag43–mediated patterning occurs within the context of other biofilm-related processes—in particular, bacteria at a liquid–solid interface naturally exhibit reversible adsorption and desorption (43), switching between planktonic and transiently adsorbed subpopulations. Instead of only stimulating the planktonic subpopulation (by increasing their adsorption, as discussed above), pDawn-Ag43 could also have a significant effect on the desorption rate of transiently adsorbed cells. Left unstimulated in the dark, these cells readily desorb from the surface (43), but in illuminated regions, membrane-expressed Ag43 reduces the desorption rate of adsorbed cells, effectively anchoring them to the surface (38). Model 2 is consistent with high spatial resolution patterning that is not limited by bacterial motility since the adsorbed cells are immotile.
To quantitatively confirm these models, we developed a Monte-Carlo simulation of cell swimming and adsorption/desorption (Fig. 3F; see also Monte-Carlo Modeling). Individual cells are simulated to swim in a virtual culture chamber, one side of which is “illuminated,” causing increased production of adhesin A. Bacterial cells adsorb and desorb from the surface with respective rates
Discussion
In conclusion, we have developed a method (Biofilm Lithography) that uses light-regulated adhesin expression (pDawn-Ag43) to quantitatively control biofilm formation and patterning with high spatial resolution. Compared with existing cell deposition and patterning approaches such as inkjet printing (12, 13), microcontact printing (14, 15), microfluidics (20), PDMS stenciling (16), and patterned substrate modification (17⇓–19), this method can pattern on a variety of surfaces, without the need for surface prepatterning or pretreatment, within enclosed chambers, over large areas, and at high spatial resolution. Rapid prototyping of different biofilm geometries is possible with low-cost digital projectors at resolutions of 45 μm; resolutions down to 25 μm can be reached with photomasks and likely also with more advanced optical projector setups (44, 45). This resolution represents an important step toward the engineering of biofilm communities, as natural biofilm microcolonies exist around this length scale (10). Our biophysical model suggests that the pDawn-Ag43 patterning mechanism works alongside natural surface adsorption/desorption in bacteria and involves the stimulation of transiently adsorbed cells on the biofilm substrate toward a more permanently attached state. This insight gives additional support to the proposed role of Ag43 as an adhesin involved in biofilm maturation as opposed to initial surface adsorption (46). Ultimately, optogenetic patterning tools such as pDawn-Ag43 can be applied toward an improved understanding of naturally existing biofilms (47, 48), the design of synthetic microbial consortia (8), distributed metabolic engineering (49), and new types of integrated diagnostic and microfluidic devices (50), with impact and trajectory that may potentially parallel that of silicon photolithography in the semiconductor industry (51, 52).
Materials and Methods
Plasmids and Bacterial Strains.
MG1655 was obtained from the Coli Genetic Stock Center (Yale University, New Haven, CT; CGSC strain
The coding sequence for Ag43 was obtained from the BioBricks iGEM distribution, part number
A similar protocol was used to create pDawn-sfGFP, with a superfolderGFP coding sequence used in place of Ag43. pBAD-Ag43 was created by using standard BioBrick prefix/suffix assembly to insert the Ag43 coding sequence downstream of an araC–pBAD expression vector (BioBricks part
The plasmid for red fluorescent protein expression was obtained from the BioBricks iGEM distribution and expresses mRFP from the Lac promoter (
Biofilm Formation and Patterning.
E. coli strains were cultured to late log phase in LB broth under dark conditions (OD600 1.4, ∼6 h with shaking at 37 °C after 1:1,000 dilution of overnight culture). Media was supplemented with antibiotics as appropriate (50 μg/mL for kanamycin and spectinomycin, 10 μg/mL for tetracycline, and 100 μg/mL for ampicillin). These cultures were then seeded onto non-tissue culture-treated polystyrene well plates at 1:100 dilution into M63 media supplemented with
For assays characterizing biofilm formation, 96-well black-walled plates (Corning Costar 3631) were used. Patterning assays were performed in 6- or 12-well plates (Corning Falcon 351146/351143).
Well plates containing the biofilm cultures were taped to the ceiling of a 37 °C incubator, ensuring the bottom surface of the well plates remained uncovered. An Ivation Pro4 Wireless Pocket Projector (IVPJPRO4) was secured below the ceiling of the incubator, pointing upward toward the well plate on the incubator ceiling. The projector was connected via HDMI cable to a laptop through the incubator’s side access port, and Microsoft PowerPoint software was used to project blue light patterns.
Global illumination intensity was tuned by placing an adjustable neutral density filter (
For biofilm characterization experiments, biofilm cultures were placed in the incubator overnight (16 h). Media was subsequently aspirated, and wells were gently washed twice with PBS. Wells were then stained with 0.1% crystal violet (Acros Organics 212120250) for 10 min, before another 2× wash with PBS. Wells were then allowed to dry before imaging, followed by A550 nm quantification using 30% acetic acid solubilization as previously detailed (30).
To prepare samples for fluorescence microscopy, biofilm cultures were prepared using bacteria cotransformed with the
qRT-PCR.
See Ag43 mRNA Transcript Levels Measured by qRT-PCR for details.
Confocal Microscopy.
To prepare cultures for confocal microscopy, a drop of self-hardening Shandon immunomount (Thermo Scientific 9990402) was dropped onto the cultured sample, before being covered with a glass coverslip (FisherScientific 12-545-81). The sample was then allowed to harden overnight at room temperature in the dark. The following day, the samples were imaged through the glass coverslip using a Leica Upright confocal microscope (Leica DMRXE), using a 20×/0.50 water immersion objective with an excitation line at 543 nm for mRFP.
Monte-Carlo Modeling.
The Monte-Carlo bacterial adhesion simulation was implemented in MATLAB using a forward Euler numerical approach, time discretized in dt = 100 ms timesteps (repeats run with dt = 50 ms timesteps produced qualitatively identical results). Simulations were run for 16 h over an area of (600 μm)2. Within this area, a 400 μm-wide stripe on the left is illuminated with blue light. Bacterial cells were initialized with a random position and velocity direction, with velocity magnitude in the range
Simultaneously during each simulation time step, cell positions were updated based on velocity, and cells tumbled with a probability of
In the first model, where cell adsorption is increased upon illumination, the relationships were set as
Acknowledgments
The authors thank D. Glass, H. Kim, A. Spormann, D. Endy, M. Covert, N. Cira, A. Choksi, S. Rajan, and A. Dvorak for helpful suggestions and the Spormann laboratory for access to its confocal microscope and furthermore acknowledge the support from Stanford Bio-X Bowes and Natural Sciences and Engineering Research Council of Canada-Postgraduate Scholarship fellowships and the American Cancer Society (RSG-14-177-01).
Footnotes
- ↵1To whom correspondence should be addressed. Email: ingmar{at}stanford.edu.
Author contributions: X.J. and I.H.R.-K. designed research; X.J. performed research; X.J. and I.H.R.-K. analyzed data; and X.J. and I.H.R.-K. wrote the paper.
The authors declare no conflict of interest.
This article is a PNAS Direct Submission.
Data deposition: The sequences reported in this paper have been deposited in Addgene [ID codes 107741 (pBAD-Ag43), 107742 (pDawn-Ag43), and 107743 (pDawn-sfGFP)].
This article contains supporting information online at www.pnas.org/lookup/suppl/doi:10.1073/pnas.1720676115/-/DCSupplemental.
- Copyright © 2018 the Author(s). Published by PNAS.
This open access article is distributed under Creative Commons Attribution-NonCommercial-NoDerivatives License 4.0 (CC BY-NC-ND).
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